TOGG Automobile Factory, Bursa

TOGG Automobile Factory, Bursa

Industrial Indoor and Outdoor Concrete Floors

Investors of Turkey's first domestic electric automobile production plant want to protect the production line without interruption in the long term and to delay the wear of the floor concrete as much as possible under heavy vehicle and industrial robot traffic. Long-lasting and economical concrete was produced with synthetic fiber reinforcements used in the outdoor concrete and the concrete roads of the vehicle test track.

Products Used in the Project

Tijuana International Airport

Tijuana International Airport

Concrete Pavements

In the Tijuana airport project, it was aimed to produce long-lasting concrete by protecting the concrete roads from corrosion. For this purpose, Polytwist® PT54 product was preferred. Thus, the corrosion risk has been eliminated and the durability of the concrete, which is constantly exposed to load, has been increased.

Products Used in the Project

Perama Port

Perama Port

Coastal Structures

Humid climate characteristics and direct contact with sea water pose a serious corrosion risk for conventional steel-reinforced concrete. Aiming to completely eliminate the risk of corrosion in such structures close to the sea or in direct contact and to produce concrete with a long service life, the investor Polytwist® used macro synthetic fiber reinforcements and benefited from the structural advantages of fiber reinforcements. In addition, it realized a more economical production.

Products Used in the Project

European Highway Tunnel (E65 - A3)

European Highway Tunnel (E65 - A3)

Shotcrete Application

Macro synthetic fibers prevent sudden collapse of concrete on shotcrete applications. Acceleraes the project bu reducing application times. Facilitates reduction in the internal stresses and prevents explosive spalling. Specially designed macro fibers increase the adhesion of concrete to the surface and provide a tougher concrete in shotcrete.

Products Used in the Project

Finka San Antonio

Finka San Antonio

Industrial Interior and Exterior Concrete Floors

The Greenhouse investor contacted us regarding the use of Polytwist® PT54 macro synthetic fibers in line with long-lasting durability and fast production targets. At the end of the static calculations made specifically for the project parameters, the fiber dosage was determined. Production was carried out over the determined dosage. The customer was extremely satisfied with the product and added it to its technical specifications to be used in new investments.

Products Used in the Project

Rhenium Israel

Rhenium Israel

Screed Concretes, Overlays, Toppings

Polytwist® PT54 macro synthetic fiber reinforcements were preferred in the application of topping layer concrete, which is desired to be made on the floors of a building that is actively used in Israel. Because the transportation and workmanship of the steel mesh reinforcement to the floors is very laborious and expensive. The customer was very satisfied with the result and stated that 20%-time savings were achieved with the use of macro synthetic fiber. In addition, three-dimensional reinforcement in concrete is aimed and crack formation is minimized with macro synthetic fibers.

Products Used in the Project

Ford Otosan, Kocaeli

Ford Otosan, Kocaeli

Industrial Indoor and Outdoor Concrete Floors

In the Ford Otosan electric commercial vehicles factory investment, which was made with the participation of the valuable global companies, it was aimed to make the floor concretes long-lasting and economical, and in this direction, Polytwist® synthetic fiber reinforcements, a product of the latest technology and long-term R&D studies, were preferred over steel reinforcements.

Products Used in the Project

TCDD High Speed Train Security Tunnels

TCDD High Speed Train Security Tunnels

Tunnel Coating Concretes and Shotcrete Concretes

Polymacro® fiber reinforcements, which can fulfill the role of steel mesh reinforcement structurally and provide advantages in terms of workmanship and cost, have been preferred in tunnel constructions where steel workmanship causes serious loss of time and cost. Thus, the desired production was achieved by protecting the national capital.

Products Used in the Project

Eczacıbaşı Vitra, Eskişehir

Eczacıbaşı Vitra, Eskişehir

Industrial Indoor and Outdoor Concrete Floors

Polytwist® synthetic fiber reinforcements were preferred due to crack control and durability advantages in the project of Eczacıbaşı, one of the leading assets of Turkey, with a closed area of 50,000 m2. Polytwist®, which provides a three-dimensional distribution in concrete, increases the crack resistance of concrete under repeated and heavy loads, eliminates the risk of corrosion arising from traditional steel reinforcements, and significantly increases the quality and life of floor concretes. The antimagnetic property of Polytwist® macro synthetic fiber reinforcements also eliminates the risk that the magnetic field that may occur if steel reinforcement is used negatively affects the working system of the automation robots in the factory.

Products Used in the Project

İzmir- Çiğli Tramway Project

İzmir- Çiğli Tramway Project

Under Rail Concretes

Polymacro PM54 macro synthetic fiber reinforcements increase the crack resistance of under-rail concrete thanks to its three-dimensional distribution, provide the bending strength required under heavy loads and vibrations, and increase fatigue resistance. One of the most important dangers in conventional steel-reinforced under-rail concrete is the risk of stray electricity transmission. Macro synthetic fiber reinforced concrete eliminates this risk and offers the advantage of safe use.

Products Used in the Project

Bodegas Compos

Bodegas Compos

Industrial Interior and Exterior Concrete Floors

The customer used Polymono ® 18 micro synthetic fibers to prevent shrinkage cracks in the concrete and to obtain long-lasting concrete by preventing corrosion. Concrete flooring with a smooth surface appearance without cracks was obtained.

Products Used in the Project

Athens Subway - Line 4

Athens Subway - Line 4

Pre-cast Concrete Segments

Polymacro PM54 have been utilized in large-scale projects due to low costs of application. At high temperatures, polypropylene fibers start to melt due to progressive change of state and prevent explosive spalling. Also eliminates the ear caused by steel wires in pumps and hoses.

Products Used in the Project

Turkmenbasi International Port

Turkmenbasi International Port

Screed Concrete

Polymono 12 fiber reinforcement is used instead of plates at dam, canal and artificial pond applications. Fibers can also be utilized as coating against cavitation and scour. Provides long-term durability while reducing plastic and shrinkage cracks.

Products Used in the Project

Ethiopia Awash – Weldia / Hara Gabaya Railway

Ethiopia Awash – Weldia / Hara Gabaya Railway

Rail Linings

Polymono improves energy absorption capacity and prevents concrete segregation. It also prevents corrosion and segmentation and provides long term durability.

Products Used in the Project

Dogusan Textile Factory

Dogusan Textile Factory

Industrial Floor Application

Polytwist PT54 efficiently distributes within concrete and yields maximum durability to acid risks. Eliminates the need for steel mesh and steel fibers by giving structural flexural strength to concrete.

Products Used in the Project

Ss.ergene Small Industrial Site Building Cooperative

Ss.ergene Small Industrial Site Building Cooperative

Industrial Floor Application

Polytwist PT54 increases concrete resistance to tensile stresses. It is dispersed at every point of the concrete also to increase ductility. It inhibits segregation so that a more homogeneous mixture is obtained. Macro fibers increase the energy absorbtion capacity of concrete and give toughness to concrete.

Products Used in the Project

Tcdd Marmaray

Tcdd Marmaray

Rail Linings

Polymono 12 is used as secondery reinforcement in rail linings. Three dimensional dispersion within concrete prevents cracks and increases resistance to abrasion and fraction resistance.

Products Used in the Project

Kadikoy - Kartal Subway

Kadikoy - Kartal Subway

Rail Linings

Polymono micro synthetic fibers are used as secondary reinforcement on rail lining concrete. 3D distribution of fibers assures a uniform reinforcement that increases reliability and prevents crack formation and segregation.

Products Used in the Project

Kgm Ankara- Niğde Highway Project- Concrete Roads and Tolls

Kgm Ankara- Niğde Highway Project- Concrete Roads and Tolls

Outdoor Concrete Roads and Floors

Polytwist PT54 macro synthetic fibers do not corrode and provides long-term durability in projects. The 3-dimensional dispersion increases the ductility of the concrete, allowing it to maintain its load-bearing capacity even after cracking. By speeding up the application, it shortens the commissioning time of the project and saves labor costs.

Products Used in the Project

Istanbul Eurasia Tunnel

Istanbul Eurasia Tunnel

Concrete Segments

Micro synthetic fiber reinforcement is used in pre-cast concrete segments that form the rings of the tunnel. Fibers have high bonding ability and during fire, at high temperatures, they reduce the inner pressure to prevent explosive spalling by melting.

Products Used in the Project

BİM Warehouses

BİM Warehouses

Industrial Indoor and Outdoor Concrete Floors

The company, which has various investments in all cities in Turkey, aimed to design floor concrete with a long service life under load, considering the heavy truck and forklift traffic in its warehouses, and preferred Polytwist® macro synthetic fibers in this direction. The investor, who was extremely satisfied with the structural and economic contributions of our product, added our product to its technical specifications to be used in all new projects.

Products Used in the Project

Albatros Marina

Albatros Marina

Industrial Indoor and Outdoor Concrete Floors

Humid climate characteristics and direct contact with sea water pose a serious corrosion risk for conventional steel-reinforced concrete. Aiming to completely eliminate the risk of corrosion in such structures close to the sea or in direct contact, and to produce concrete with a long service life, the investor Polytwist® used macro synthetic fiber reinforcements and benefited from the structural advantages of fiber reinforcements. In addition, it realized a more economical production.

Products Used in the Project

Abdulkadir Ozcan Tire Recycling Plant

Abdulkadir Ozcan Tire Recycling Plant

Industrial Floor Application

Polytwist PT54 reduces errors caused by the application. Reduces labor costs by 90%. Provides ease of application, no damage to concrete equipment. Reduces the construction time of the project.

Products Used in the Project

Erzincan - Merkez Vasgirt Stream Rehabilitation

Erzincan - Merkez Vasgirt Stream Rehabilitation

Concrete Structures

Polymono 18 provides crack control within concrete. Fibers increase impact resistance, abrasion and tensile strength. It is easy to apply and does not damage equipment during application.

Products Used in the Project

Eti Aluminium Facilities

Eti Aluminium Facilities

Field Concrete

Micro synthetic fibers significantly reduces application times of field concrete. In addition to preventing plastic shrinkage cracking also prevents corner and edge cracks.

Products Used in the Project

Akyapi Transport

Akyapi Transport

Industrial Floor Application

3 dimensional dispersion of Polytwist PT54 synthetic macro fiber reinforcement within concrete provides pre-outlet strength. Prevents shrinkage cracks. Does not corrode thus increase the service life of concret at the same time reduces freezing-thaw effects

Products Used in the Project

Kabatas - Mahmutbey Subway

Kabatas - Mahmutbey Subway

Rail Linings

Micro synthetic fiber reinforcement is functional in giving structural flexural strenght to concrete. Three dimensional reinforcement also increases ductility and provides strentgth to resist tensile forces, including impact and abrasion.

Products Used in the Project

Anot Electric Electronic Factory

Anot Electric Electronic Factory

Industrial Floor Application

Polytwist PT54 Increases ductility of concrete and improves energy absorption capacity. Fibers also reduce freeze/thaw damage and penetration from water and chemicals due to three-dimensional effect of the fibers within the concrete mix. Significantly reduces application times and direct labor expenses.

Products Used in the Project

Turker Logistics - Istanbul Warehouse

Turker Logistics - Istanbul Warehouse

Industrial Floor Application

Polytwist PT54's high performance structure yields maximum durability with no corrosion. Macro fibers do not damage either pomps or other equipment like laser screed applications.

Products Used in the Project

Tavuk Dunyasi - Ankara Factory

Tavuk Dunyasi - Ankara Factory

Industrial Floor Application

Polytwist PT54 efficiently distributes within concrete and yields maximum durability to acid risks. Eliminates the need for steel mesh and steel fibers by giving structural flexural strength to concrete. Saves material costs by eliminating the mesh overlap and concrete cover.

Products Used in the Project

Covtex Feizy – Carpet Factory

Covtex Feizy – Carpet Factory

Industrial Floor Application

Macro synthetic fibers used as a primary structural concrete reinforcement and eliminates the need for steel mesh and increases impact resistance. Easy application significantly reduces application times.

Products Used in the Project

Ankara Turkcell Data Center

Ankara Turkcell Data Center

Parking Lot Floor Application

Polypropylene micro-synthetic fibers improve concrete toughness and impermeability by increasing abrasion and breaking strength.

Products Used in the Project

Ibb Bagcilar - Hurriyet Mahallesi Underground Parking Lot

Ibb Bagcilar - Hurriyet Mahallesi Underground Parking Lot

Parking Lot Floor Application

Polymacro PM54 is the preferred reinforcement on floor applications with heavy traffic. It provides the strength to resist tensile, compressive and bending forces, including impact and abrasion. Better resistance also reduces maintenance costs.

Products Used in the Project

Aydos Land

Aydos Land

Roof Screed Application

Macro fibers reduces the thickness of the slab and lightens the load over the roof. Three-dimensional reinforcement increases ductility, prevents segragation. Easy application also reduces application costs.

Products Used in the Project

Ali Yatkin Factory

Ali Yatkin Factory

Interior Industrial Floor Application

While providing three dimensional reinforcement macro synthetic fibers have 55% cost saving compared to traditional mesh. This three dimensional reinforcement also increases ductility and provides strentgth to resist tensile forces, including impact and abrasion.

Products Used in the Project

Ortadogu Energy - Komurcuoda Thermal Reactor

Ortadogu Energy - Komurcuoda Thermal Reactor

Parking Lot Floor Application

Due to the acid risk of the environment alkali resistant fibers has been preferred and with Polymono 12 plastic shrinkage cracks has been minimized. Fibers increases crack control which in turn increases reliability and service life of concrete structures.

Products Used in the Project

Ark Elevator - Dilovasi Factory

Ark Elevator - Dilovasi Factory

Interior Industrial Floor Application

Polymacro PM54 has been designed specifically for better concrete reinforcement. Its high performance for surface linings improves energy absorption. Polymacro PM54 is much lighter compared to steel alternatives, does not corrode and cost effective. Increased resistance to dynamic loading extends usefull working life.

Products Used in the Project

Turkish Ministry Of Interior

Turkish Ministry Of Interior

Parking Lot Floor Application

Three dimensional reinforcement provided by macro synthetic fibers increases strength against tensile and internal stresses. Fibers do not corrode thus increases service life of parkling lots and extends the maintenance periods. Applied 50% faster compared to traditional steel mesh and dispersed homogeneously within concrete.

Products Used in the Project

Orhangazi City Garden

Orhangazi City Garden

Walkway Concrete

Micro synthetic fiber reinforcement provide superior resistance to the formation of plastic shrinkage cracks. While reducing freeze/thaw damage prevents segregation and increases concrete durability.

Products Used in the Project

Dsi - Eskisehir Gokpinar Dam

Dsi - Eskisehir Gokpinar Dam

Concrete Structure

Micro synthetic fiber Polymono, increases flexural strength of concrete linings. It also increases abrasion, segregation and tensile strength. It gives toughness to concrete by increasing the surface area of concrete matrix.

Products Used in the Project

Dsi Mersin Sorgun Dam

Dsi Mersin Sorgun Dam

Concrete Structure

3D distribution of micro synthetic fibers assures a uniform reinforcement within concrete and increases reliability by preventing plastic shrinkage.

Products Used in the Project

Afyon Sandikli Akdag Natural Park And Akdag Pond

Afyon Sandikli Akdag Natural Park And Akdag Pond

Screed Concrete

Polymono 18 polypropylene fibers increases ductility and prevents concrete segregation. Crack control improves energy absorption capacity of concrete.

Products Used in the Project

Elazig Health Campus

Elazig Health Campus

Parking Lot Screet Concrete

Fibers reduces the thickness of the slab and it increases the resistance to tensile loads in turn reduces application costs and saves time. Provides long term durability by reducing shrickage cracks. Significantly increases concrete performance by reducing permeability.

Products Used in the Project

Bursa Health Campus

Bursa Health Campus

Parking Lot Screet Concrete

Polymono 18 micro synthetic fibers increases abrasion resistance and reduces plastic shrinkage cracks. Significantly incereses concrete performance by increasing adherence.

Products Used in the Project

Ankara - Etlik Health Campus

Ankara - Etlik Health Campus

Screet Concrete

Polymono 12 micro synthetic fibers improved the flexural strength of concrete linings. Increased abrasion and tensile strength also increases cocnrete toughness. This toughness increases the surface area in the concrete matrix.

Products Used in the Project

Kocaeli - Health Campus

Kocaeli - Health Campus

Screet Concrete

Polymono 12 micro synthetic fibers improved the flexural strength of concrete linings. Increased abrasion and tensile strength also increases cocnrete toughness. This toughness increases the surface area in the concrete matrix.

Products Used in the Project

Kagithane Cultural Center Parking Lot

Kagithane Cultural Center Parking Lot

Parking Lot Floor Application

Polymono 18 is the primary reinforcement on floor applications. In addition to preventing surface dusting and providing anti-slip also increases resistance to abrasion.

Products Used in the Project

Denizli Wall Precast Factory

Denizli Wall Precast Factory

Precast Concretes

A large-scale R&D study was conducted with Denizli prefabric building elements company on the use of macro synthetic fiber reinforcement in precast elements. Polytwist® PT54 macro synthetic reinforcement product is used in the production of prefabricated concrete panel walls, which normally use double steel mesh. With the production, the client was satisfied with the product and stated that the following benefits were obtained.

Products Used in the Project